A Custom Battery Tray & Other Stuff

Just thought I’d do a quick update on some of the things that I have done with my CB650 project. I have been working on it a little at the time between my normal day job, a few bikes & atv’s for other people, & some painting (airbrush practice & landscape oil painting). Since I’ve decided to go with the “rat suburban assault scrambler” look some of the things about this project have gotten easier, but other design ideas require just a little more ingenuity. Rather than sawing off the back half of the frame & welding in a new seat loop as required to get the proper cafe racer look I am opting for a modified stock seat with a 74 CB750 tank, but I still wanted to eliminate the stock side panels. My plan now is to replace the side covers with 2 pieces cut from some rusty old expanded metal sheet I have lying around. To do that I still needed to modify the mounts for the electrics, and since I will be using a Shorai lithium battery that is much smaller than stock, a custom battery tray was in order also. Since this is a rat I decided to do this with nothing but materials I already had on hand. After sitting down & staring at it a while with my note book, pencil & ruler in my hand I came up with a basic design that tucks everything up high, bolts into the stock mounts, & allows me to reuse the inner fender to protect the electronics. Here’s how it goes…

First I removed the stock battery tray, along with the airbox & some other now useless items. Then I drilled out all of the spot welds holding the mounts, & various brackets to it.

butchering a Honda CB650 battery box

butchering a Honda CB650 battery box

In the spirit of my deep back country roots I decided to make do with the stuff I had on hand & not buy any new stuff to make this from, so this left over shelf divider that was destined for the scrap bin will get to live on as a motorcycle part. Here it is with all of the brackets & mounts salvaged from the original battery box.

custom built motorcycle parts

a custom battery & electronics tray in kit form 😉

Then using my band saw I cut the tray to shape & bent it in a vise.

<custom motorcycle battery tray blank>

Then I bolted the stock mounts back into place using the original hardware & clamped the tray in between them. Since I do not have a tig box for my welder (YET) I simply use a 1/16″ 6013 rod to tack the pieces together without burning through the sheet metal too much.

tack welding battery box

tack welding battery box

After I got it tacked together with the stick welder I took it out and flipped it over & then brazed it securely together with the oxy-acetelyne torch. Then I laid out the various components such as the rectifier, turn signal flasher & etc & then brazed those mounts to the bottom of the plate.

custom rat motorcycle electronics mount

custom rat motorcycle electronics mount

I know it looks awful, but I might just leave it that way, this is a rat after all. I will have to sort & secure all the wiring though, because neatly sorted wiring is easier to trouble shoot in the future & is less likely to develop problems that need trouble shooting.

Here’s a view from the top side showing the Shorai battery lying on it’s side. I still need to make a plastic box to keep the battery from sliding around. Since my day job is doing design work using Solidworks, I may just draw one up & have it printed out using a 3d printer. If not I’ll form one out of ABS sheet.

<Honda CB650 battery box Shorai LFX>

fits just right!

I can’t say enough good things about these batteries, they’re light, powerful & durable. I’ve installed them in a couple of customer bikes, this one, and even have one in my lawn mower! Sure the cost a little more than the lead acid batteries, but are in my opinion a threefold improvement in all areas. I do sell these & would be happy to quote you one if you contact me.

Here a couple of other items that have been added, first an Ebay find of a 74 Honda CB750 fuel tank. This fit with modified rubbers & a custom rear mount. I’ll show you some more details later after I have it all worked out with the seat fitment. but I think it looks really good on here!

Honda CB650 with CB750 tank

Honda CB650 with CB750 tank

Another Ebay purchase is this 1970 Honda CL450 Scrambler. I bought the whole bike just to get the handlebars!

1970 Honda CL450

1970 Honda CL450

It’s pretty much seized up and there’s no paper work but the handlebars gave me exactly the look I wanted for my project. Good solid bars with just enough crust to blend in. No need to treat a new set of bars to a faux patina.

1970 CL450 handlebar on 80 CB650

1970 CL450 handlebar on 80 CB650

The CL450 will be parted, I plan to keep the frame, engine, carbs, gauges, charging system, fork & wheels. All of the sheetmetal and the exhaust are up for grabs to my fellow hobbyists who want them. The fuel tank is rusty bondoed junk but everything else is decent. Contact me using the form below.

I had a few other adventures including dealing with a stuck oil filter bolt that I’ll go over with you soon including how far I had to go to get it out.

Peace Y’all

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Thank you for your response. ✨

Did you Ride to Work Every Day This Week?

If so give yourself a big attaboy and when you get home this evening celebrate with the libation of your choice!

Oil Sump & Strainer Cleaning

Alright! You’ve got your latest barn/field/junkyard find home, it still had good compression, so after cleaning the carbs, topping off the oil and putting in fresh gas it actually fired up and ran okay. Yeehaa! now comes the hard part, do not immediately go running in the house to scour the internet looking for the thousands of dollars worth of parts & accessories you need to restore or customize your new to you machine, there is one more thing you must do to be sure that you don’t need to tear the engine down to bare cases, or perhaps just throw the whole damn thing in the trash. Most vintage Japanese & British machines have an oil sump (oil pan to some of you) strainer, that has probably never even been looked at since the machine left the factory. For this lesson we are going to remove the oil sump (pan) from my personal 1980 Honda CB650 and see what we find inside. After a few minutes running time  & a valve adjustment this old thing has less the 8 p.s.i. difference in compression from the lowest to highest cylinder, I can live with that, if there is nothing wrong in the bottom end. Lets have a look shall we.  First if you have a lift put it up on the lift securely.

1980 Honda CB50 on Harbor Freight Motorcycle lift

Let the serious work begin!

The mufflers are off of mine because I am planning on binning them anyway, it is not necessary to remove them for this job on this motorcycle.  On some bikes it may be required, refer to your service manual for details.

Locate the oil drain plug,

Honda CB650 oil sump drain plug

the location of the drain plug & oil pan bolts

and remove it with the appropriate wrench and drain the oil into a catch pan.

Honda CB650 Drain Plug Location

be sure to catch the aluminum sealing washer.

Since this involves changing the oil you might as well go ahead & change the filter too. On these old air cooled Hondas the filter is a cartridge in this housing on the front of the engine.

Honda SOHC Four oil filter housing

Oh no! this bolt has pliers marks on it. Not cool.

Remove the filter and housing, be sure to move the catch pan so that it catches the oil from the housing.

removing the oil filter bolt

removing the oil filter bolt

Now move to the bottom of the machine and begin loosening the bolts on the sump. The CB650 has 10 bolts that are all the same size & length, so all I have to do is don’t lose any. If you motorcycle has different size or length bolts holding the sump on be sure to note which bolts go into which holes.

the motopsyco hard at work

the motopsyco hard at work

Before you completely remove the last bolt and thus the sump be sure you slide the drain pan back into place beneath the engine.

Before you rush to dump the oil pan set it on the bench and have a good look at the goo stuck in the bottom of it. This will tell you a lot about the health of your engine. Believe it or not the crappy looking mess in the picture below is actually what you hope to find.

inside the CB650 oil pan

inside the CB650 oil pan

This one has a thick coat of clutch dust & what ever dirt that got into the engine & settled out of the oil, what I don’t see are any pieces of gear teeth or metal shavings that indicate an serious problem with the engine or transmission. Now take a magnet & swish it around in the muck to see if it picks up anything. Mine came back clean this time. This is no 100% guarantee that all is well with the transmission etc. but it does make me feel better about buying the parts needed to get it ride-able.

<cb 650 oil sump craftsman magnet tool>

Now it is time to inspect & clean the strainer screen.

location of oil strainer Honda CB650

location of oil strainer Honda CB650

While you are down ther3 have a peek up into the engine to see how everything looks.

<inside the bottom of a Honda engine>

this all looks good in here

On a CB650 slide the drain pan back under the engine & pull down on the strainer, it should slide out.

remove CB650 sump strainer

just pull it straight down.

Once you get it out carefully inspect the screen and if it is damaged or loose replace it. If it looks good wash it out in the parts washer.

1980 CB650 oi sump screen

Inspect the strainer & its o-rings if you have any doubt about their condition, replace them.

Now you just have to clean everything up inspect & replace all gaskets & o-rings as needed, and reassemble everything in reverse order installing a new oil filter & fresh oil. NOw you know that you have one less thing to worry about.

Peace ‘Yall

The 2013 AMCA Southern National Meet!

Indian Chief

A fantastic motorcycle but just a little out of my price range.

This was the first time I have attended this event, the AMCA Southern National Meet. I went on Saturday & had to duck a few showers in the morning but other than that it was a great day! There were some truly outstanding motorcycles on the grounds along with a few neat old bicycles too. Here are a few of the pictures I took around the show grounds, enjoy!

Schwinn Cycle Truck

Kinda Rough & Crusty

Ross badge on Schwinn Cycle Truck

I have no idea why it had a Ross head badge on it.

<neat little bobber>

Triumph in a Bubble!

Triumph in a Bubble!

antique Harley with a saddle

Giddy Up!

Triumph Cubs

Triumph Cubs Hard to resist!

Vintage Vespa & old moped.

Vintage Vespa & old moped.

Carbide Bike Headlight

Who doesn’t love an old bicycle?

rusty Monark Super Twin

rusty Monark Super Twin

BSA Motorcycle

A nice ride able BSA!

antique Benelli 2 stroke

antique Benelli 2 stroke

another great vintage Triumph

I really enjoy seeing bikes like this Triumph Scrambler getting ridden. instead of merely displayed.

another nice old hog

old Harley with bare sheet metal

BSA B50MX

BSA B50MX

crusty project for sale

crusty project for sale

<old motorcycle>

The theme for this year was British Iron and the were some first class examples placed inside of one of the exhibition halls.

Ariel Square Four

Ariel Square Four

A Magnificent Triumph

A Magnificent Triumph

beautiful restored Vincent

beautiful restored Vincent

 cool custom Bonneville

cool custom Bonneville

AJS all decked out for touring

AJS all decked out for touring

Harley Davidson Sprint

I would like to have one of these

1960 Triumph Thunderbird

my dream machine

1960 Triumph Thunderbird

fantastic looking engine

Thunderball BSA

Thunderball BSA

<BSA Thunderball>

Cushman Eagle V2

Cushman Eagle with v twin engine

 coolest dog at the show

coolest dog at the show

Harley K model

Harley K model this would be a great restoration project

<Harley K>

kool tow trucks

kool tow trucks #1

kool tow trucks #2

kool tow trucks #2

field events pictures

field events pictures

Cushman in plank  race

Cushman in plank race

winner of the plank race

winner of the plank race

slow race

slow race

slow race

slow race

immaculate Moto Guzzi Eldorado

immaculate Moto Guzzi Eldorado

immaculate Moto Guzzi Eldorado

Moto Guzzi Eldorado another of my dream bikes

Briggs and Stratton motor wheel

Briggs and Stratton motor wheel

This was the first time I had ever seen a Briggs & Stratton  motor wheel. Neat old piece. The same gentleman also had the Smith motor wheel pictured below.

Smith motor wheel

Smith motor wheel

This event is held each year at Denton Farm Park in Denton, N.C. This is a fantastic venue for events of this type check their website for a schedule of different interesting events throughout the year.

Dark Horse Racing 9623 The May Website of the Month!

Do you really want to know how fast you can go with a 250cc four stroke engine? Then go check out Dark Horse Racing 9623. This is the internet home to the Worlds Fastest 250 Ninja, as certified by the East Coast Timing Association. Be sure to watch the video of his 123 mph run.  Go check it out here at this link!

<fast 250 Ninja>

Something to Write With (& other essential documentation tools.)

For this random tech tip I am going to talk about one of the best tools that you absolutely must have in your toolbox, a notepad & something to write with. Some mechanics and owners even go so far as to keep actual log books of the work they do. These are wonderful people to do business with & buy motorcycles from, and if it suits your personality I highly recommend that you do the same. For the rest of us, myself included, who are not quite so anal, a small note pad or note book is essential to write down the occasional part number or measurement.

the ever useful notebook

the ever useful notebook

I have even sketched out an assembly or written down re-assembly directions for things that I have taken apart. Even if you have an eidetic memory, sooner or later you will likely miss some small detail or another, but the act of writing things down helps you to remember them better, and prevent mistakes in re-assembly, parts ordering & custom fabrication.

A good cheap calculator is another great item to have for doing quick calculations & conversions. If you are a machinist or a designer you will probably have a scientific calculator but for the vast majority of us, a simple little calculator is all you need for things like figuring out what size shim to use when adjusting valves, or how much further a part can go before it hits the wear limit. Here I must confess to overkill, since my day job is working in the engineering department of a local industrial equipment manufacturing company I own multiple  scientific calculators, it’s just how I roll.

And last but not least you probably have one of the greatest, & most handy mechanical tools right there in your pocket. A smartphone with a camera has become one of my favorite ways of documenting progress on a job or a project. Take a picture before you start, take another one for each part you remove. Then if you need to refer back to your pictures to remember which way the thinga-ma-bob fits into the doohickey, you have pictures to refer back too.

By the way, here is a quick update on my Honda CB650 project bike. Originally purchased to be modified in the “cafe racer” style I have since changed my mind and am now currently pursuing an “urban scrambler” style. This is going to be really cool so stay tuned!

1980 Honda CB650

Got the airbox & other non- essential stuff out of the way!

Dont EVER STOP Believing!

Hello everyone!

It’s hard to believe this blog has been going for over two years now. In the beginning I started doing this just because I wanted to show off a little, and maybe make a few of you happy, or help you if only just for a minute. Never for one second did I dream that I would still be doing this for this long or that tens of thousands of you would be stopping to read the words I write & look at the pictures I take.

The helpful hints and how to articles were just my way of sharing my little tiny bit of knowledge with people whom want to do it themselves but to do it right. Yes, you may look for a few more tutorials in the year ahead, just be patient with me.

The product reviews started out with me just sharing my experiences about items that I had actually purchased. I never dreamed that one day I would be road testing and reviewing new motorcycles & other products. WOW! What rush, now I feel like one of my moto-journalist  heroes. Most of my heroes growing up were writers anyway, people like, Twain, Hunter Thompson, Robert A. Heinlein, Kevin Cameron, Ayn Rand, and many others kept me dreaming of what could be throughout my life and I am most grateful for that.

Even more shocking is finding out that a nobody writing a little blog like this could actually make some difference in the world around them. I published a post recently entitled A Low Down Dirty Shame and while it may have been a coincidence but Auburn School Road in Darlington was cleaned up within a couple of weeks. The other road is still a disaster zone, but there is hope.

Another example are the challenges & changes being made to what was a a thoroughly draconian and down right evil animal control ordinance proposed by our local Humane Society . You can find the text of the original proposal at this link here.

The latest proposal can be found here at this link. While still very much overkill and still focusing too much on punishing the law abiding owners and breeder for the sins of those who ignore the existing laws, at least now there is an organized resistance, standing guard ready to fight this. It has not come up for a cosideration in our county council but we will be watching.  The Darlington Pet Owners Advocates will be holding their first meeting on Thursday May 2nd at 7:00 pm at The Music Hall, 1945 Harry Byrd Highway in Darlington S.C. Join us if you will.

That’s enough from me for now, This has been a great ride so far & I owe a lot of thanks to my patient & loving wife, my patient & loving God, & to all of you, my dear readers. Just remember, if you don’t try, you’ll never make a difference.

Peace Y’all

Adventureism The April Website of the Month!

A fellow WordPress blogger named Jesse Mckay is getting read to head off on a coast to coast to coast ride (He’s starting from Corpus Christi, Texas) on April 29th.

Click here to check out his blog at  http://twowheelin.wordpress.com/. 

This gentleman has a lot of that good do it yourself spirit that used to be universally prevalent amongst motorcyclists. Check out his Buell Blast modification page too. At any rates let’s all wish him a safe, happy trip & follow along on the ride.!

Again the link is http://twowheelin.wordpress.com/

The 2013 Honda CB1100!!! A Psyco Road Test & Review!

2013 Honda CB1100

2013 Honda CB1100

Today, I went for a fantastic ride on a great motorcycle! The motorcycling press has waxed semi-poetic (some get it & some don’t) about the new 2013 Honda CB1100, and when I finally saw one live & in the flesh at the Charlotte International Motorcycle Show, I captioned the picture, “finally the retro bike we’ve all been waiting for.” Well after riding it I can definitely say it is the retro looking bike that I was waiting for.

<13 CB100 florence honda>

In the Florence Honda showroom.

Yes, I have lusted over so many motorcycles over the years, but no matter what I have logged more miles on Hondas than any other brand.  I have actually owned, a CL125, XL500S, a 99 750 Nighthawk, and personally put over 100,000 miles on a 1980 CB750F. I sold the 750F after buying the Nighthawk which is the only new motorcycle I have ever owned. Oh yeah, I just remembered a few weeks ago I bought an 80 CB650 project bike that I’ll get back to work on soon.

Let me go ahead and give you my little disclaimer, this motorcycle was loaned to me for review by my former employer Rusty Davis at Florence Honda in Florence S.C. We parted company on good terms when I was ready to get out of working on motorcycles for a living, and I still consider him to be a friend and will tell anyone if you want a good deal on a Honda motorcycle, atv, or generator Florence Honda is the place to go.

Enough nostalgic fluff let’s get down to my impressions of the CB1100. First of all it is not a modernized version of the original SOHC Honda CB750, The engine bears a remarkable resemblance to the DOHC CB750/900/1100 fours of the early eighties. But it is much smoother with almost no perceptible vibration even if you touch the engine directly while it is running. The power delivery is turbine like and smooth. Yes my old 750 had a 10 & ½ grand redline instead of 8500 rpm but I didn’t miss the extra revs one bit today.

To me the styling is more like the mighty CBX especially the shape of the tank, side covers and that broad comfortable seat. Homage to the Hondas of the 60s shows up in the tank badges which would not look out of place on a CA160 Honda Benly. The four into one exhaust pipes look like the typical aftermarket headers most of us installed on the old Hondas back in the day. I wish they could have mimicked the sexy pipes found on the old CB400F. Of course the fit & finish of all components was typical Honda, that is flawless.

<cb1100 exhaust>

Two big analog gauges flank a small digital display that handles all of the idiot light functions. Now I love technology & tend to be an early adopter whenever possible but give me a good old analog tachometer that is easy to read day and night, when I’m flogging a motorcycle.

CB1100 Speedometer & Tachometer

CB1100 Speedometer & Tachometer

The best part about it is that it is not some super-sized pig of a bike. The seat height is actually lower than my old 750F was, and though this bike weighs in at over 500 pounds it felt very light & nimble at parking lot speeds. The fuel injected engine is responsive and ready to go time you hit the button.

<Motopsyco on the 2013 CB1100>

Motopsyco on the 2013 CB1100

Motopsyco on the 2013 CB1100

The chassis is a basic steel frame with a 41mm fork & pair of chrome shocks on the rear. Nice looking 18 inch wheels on both ends with conservative but competent steering geometry serve up decent handling when you want to dance a little back roads boogie. You can’t follow the latest liter bike repli-racers around a road course but for just plain fun riding at a surprisingly swift pace the big CB works very well.

After circling the parking lot a few times to get used to the surprising light steering and easy to modulate brakes, I rolled into the traffic on Palmetto Street in Florence and headed west a mile or two and turned onto Meadors Road. This two lane road has a few nice long sweeping curves at the end closest to Palmetto, but once you get past the golf course & it’s accompanying housing development it is an arrow straight 2 lane for the next few miles. The big wide bars, and the big wide easy to use mirrors made flicking through the traffic easy even when some bitch in a beater Yaris turned right across two lanes of traffic just to get in front of me. Not a problem, bleed a little speed with the predictable brakes, check my six in the mirrors, checked the right lane to make sure there was room, got back on the gas and just zoomed around her. You can’t slow a fast man down! I didn’t get to a really tight & technical twisty road with it but I can tell you with utmost confidence just from the few fast sweepers I rode that the handling is there and the ground clearance is superb.

Motopsyco on the 2013 CB1100 playing in traffic

Motopsyco on the 2013 CB1100 playing in traffic

The experience was rather sublime, sitting in a comfortable up right position, with the engine’s torque smoothly available at all times, and it just felt so right. I really hated to give this one back at the end of the ride.

<Motopsyco on the 2013 CB1100>

In the world of retro bikes there is a bit of a paradox, the tendency is to try to replicate, or in the case of some companies maintain the character (read design flaws) of an earlier time. Even Honda got into this with the old Shadow ACE deliberately unbalancing the engine so that it would shake & vibrate to mimic the archaic engine design of the other Brand H. People have forgotten that Honda more than any other company put America on two wheels and they did it with smooth reliable motorcycles that didn’t vibrate, require excessive maintenance, and were fast and powerful. People bought the original CB’s & Gold Wings because they were so smooth, perfectly functional and superior to everything else in the world at that time. This means that to make a truly retro Honda it had to be as close to perfect as possible, with no “character flaws” allowed.

<honda CB1100 review>

Back from the ride!

For the most part however I feel that this bikes biggest competition will not be from the other brand new retro bikes but from the earlier versions of itself. The old CB Hondas are still so good that even in the 21st. century, it’s hard for their devotees to imagine anything better. Trust me on this one folks; you need to ride the new CB1100, it’s that good.  A good original 83 CB1100F can fetch over five thousand dollars if you can find one at all, that makes this new CB1100 seem like a fair deal at $9999 ($10,500 w/ ABS). It has all of the things you loved about the old Hondas wrapped up into good looking thoroughly modern fuel injected package that runs even smoother than legendary Hondas of yesteryear.

UN-RESTORED 1976 Gold Wing

This is Rusty’s all original UN-RESTORED 1976 Gold Wing

I would like to thank Rusty & the crew at Florence Honda for letting me borrow this motorcycle for testing & would like to mention that Rusty is ready to retire and that Florence Honda is up for sale. If you have the scratch and are interested in purchasing a fully operational motorcycle dealership, give him a call at (843) 669 7056.

Until next time

Peace Y’all

Psyco

DON’T FORGET THE FOG THIEF GIVE AWAY!

Greetings everyone,

Don’t forget that I am giving away a free Fog Thief anti fogging device for powersports (& other sports) helmets this month. Click here to view the Fun Projex website for more details.  After all this device really works! I know it is getting to be springtime and for some of us helmet fogging won’t be a problem for a while, but it’s never too early to start planning for the return of cooler weather or even for those cool spring mornings now.

Don’t Drive Blind!  Click here to read my review

Either go and like the Psyco Facebook Page, and leave a comment under the Fog Thief post or post a comment to this blog with the words Fog Thief in it. The drawing will be held April 30th.