67 Honda CL77 Scrambler

A few weeks ago I attended a small but but high quality motorcycle show hosted by the VJMC (Vintage Japanese Motorcycle Club) of which I am a member. It was nice to see the other folks in the club at this meet which was held in conjunction with the Squealing on the Square barbeque festival in Laurens S.C.

<1967 Honda CL77 Scrambler Right>

Fantastic 1967 Honda CL77 Scrambler

One of our state field reps and one finest gentlemen you could ever hope to meet brought a portion of his collection. One of the bike he brought was this most excellent 67 Honda CL77 Scrambler. Since I have a soft spot in my heart (or is that in my head?) for this style of motorcycle no matter what it’s country of origin, year of manufacture, or even it’s condition I decided to take a few extra shots of this one and do a bike feature on it.

<all the gauges you really need>

all the gauges you really need

Need some parts for your Scrambler? Click here!
Even though they are all commonly called 305s today you can see that the original tank badges on this one call it out as a 300 cc. This badge is completely authentic but it is exactly the same engine.

<CL77 300 tank badge>

<Honda 305 Scrambler Engine>

Note the steering damper in the above photo. To me the early Honda twins like this are some of the finest looking engines ever built. The fact that nearly every surface on the cylinder and the head, except for the points cover are covered in cooling fins really sets it off from later machines.

<Honda Type 1 points cover>

Of course we can’t forget one of the coolest looking features of these old scramblers, the high pipes.

<Honda Scrambler High Pipes>

High Pipes Baby!

An interesting feature of these early scramblers is that the mufflers are not an integrated part of the exhaust system but were actually an add on that the owner could choose to install and remove at will depending upon where they were riding.

<more cl77 high pipes>

So when you see one out in the wild and it looks like this remember the muffler isn’t missing, it was optional.

Twin leading shoe drum brakes brakes on both ends were state of the art back in the 1960s, and are still reasonably safe & effective on lightweight machines like this for today’s traffic when set up properly.

<vintage honda twin leading shoe brakes>

Truly a handsome old bike from all angles so I am going to close out this post with a head on shot that I really liked.

<The 1967 Honda CL77>

The 67 Honda CL77

Peace Y’all

P.S. I am going to be accepting submissions and suggestions from other motorcyclists for this feature, please click here to reach the contact form on my about page, and let me know what you have, and if I think it is cool and/or oddball enough to suit my tastes it will be featured here..

Riding into Fall!

 

 This morning was glorious; temperature was a very nice 67 degrees Fahrenheit (19 C) as I strapped my lunch onto the back of my old CB to come to work this morning. Later today the temperature is supposed to be back up to 90 but this morning gives the first hint of better days to come.

 Everyone knows that these old Hondas are aggravatingly cold natured even when bone stock in excellent condition. When you throw on a set of pod filters & a header you exacerbate this trait to the point that you have to be patient & let it warm up well before trying to move it. But to me it’s worth it just to hear that intake moan when you twist the right grip in anger. Properly set up on a well-tuned bike these old Keihin carburetors have a throttle response & drivability that rivals modern fuel injection, once the engine is up to operating temperature.

 After kissing my wife and telling my dog goodbye, I close my modular helmet and back out of the carport. After pushing down on the shifter and hearing the satisfying snick of first gear engaging,  I let out the clutch and head for the gravel road at the end of the drive. There are days when I miss my old Ninja & its ability to snake down a twisty paved road seemingly by thought command, but today is not one of them. On this scrambler I run twice as fast through the loose rocks and deep sand leaving my home.

 Upon reaching the pavement after looking both ways I pull out and make a quick run up through the gears relishing the delightful mechanical concerto that only an old four banger can play, especially when it is sucking in cool dense air through a set of K & N filters. It may just be in my head but to me every motorcycle I’ve ever ridden feels more powerful & somehow more alive when the weather starts to cool and the air gets denser.

 Leveling out somewhere around the speed suggestions on the road signs the cool damp air pushing through my mesh jacket gives me a little chill that is so enjoyable after the long hot summer. Right now the relative humidity is somewhere around 98%, later today when it gets hot again that will be miserable but this morning it is invigorating and I roll on the throttle some more  just to enjoy it. On days like this it is so damn good to be alive.

 Normally I try to leave the house at least 15 minutes earlier than I actually have to just because it makes such a huge difference in the traffic I encounter. Turning left off of the two lane blacktop onto a four lane highway.  I cruise toward the first small town that I will pass by on my little commute. Traffic density picks up a bit especially in the school zones, but all of the early risers don’t have to be in such an all fired hurry to get to work because they have plenty of time, so everyone is nice & polite making the drive pleasant rather than stressful. Leaving the bypass I turn down another two lane road that starts out rural but quickly turns into a crowded suburban neighborhood as you get closer to the city of Florence. Since I am early it is nearly empty, but in another 20 minutes navigating this particular road will be like driving through a pinball machine.

 There is a dense fog settled in over the little town of Quinby as I pass through, the mad commuter rush to work and school is just getting started. Visibility is maybe a half a mile and I frequently have to wipe my face shield & look out for the cages that do not realize they become invisible in the fog without their lights on. Leaving this town behind I turn right and head towards my final destination with my speed adjusted for the fog. As I am cruising along that “driver” comes flying up behind me out of the fog with no lights on of course. Young, female & aggressive, she is piloting a typical 10 ton SUV, while deeply engrossed in a conversation on the phone that she is holding up to her ear with one hand. Since there was no traffic in front of her, and she hasn’t looked at the speedometer since she got in the car she has no idea how fast she was going. Blissfully unaware that if I have to panic stop there is no way she could possibly stop fast enough to keep from running over me she pulls into position about 25 feet behind me and stays there. On one long straight stretch I deliberately slow down hoping she will pass but she doesn’t. There is no malice in her heart toward me she is just indifferent to the act of driving. I’m not in her way; she is just using me as her speedometer instead of hanging up the phone and looking at the one in her dashboard.

 Coming into the last residential neighborhood I slow down to just below the posted speed limit mindful of the numerous children waiting for the school buses that are out in the fog and ten ton Tessie in her giant white death tank actually pulls to within fifteen feet of my taillight. Knowing there is a very rough triple railroad crossing set into a high hump coming up shortly I get ready. Normally I’d slow down for this crossing but am kind of afraid to do so this morning, but hey I am riding what is basically an oversize dirt bike so at the approach to the track I stood up and gassed it sailing across the tracks and feeling nary a ripple.

 Behind me the Stupid Useless Vehicle slammed into the foot tall hump and its driver was no doubt smacked around inside of it as she panic braked across three rough train tracks. For the rest of this street she maintained a safe respectable following distance and when we reached the next stoplight she actually stopped a ridiculously long distance to my rear when just a minute earlier she had been tailgating me at 55 mph.

The last mile and a half of the trip was uneventful and pleasant and as I parked to go into the office I decided to spend my lunch hour typing this up and posting it for you. In a few hours it will be time to run the five o-clock five hundred in the 90 degree heat. But I will still enjoy the ride!

Peace Y’all

Revenge of a Junkyard Dog! (Suburban Assault Scrambler Finished!)

It seems hard to believe that it has already been six months since I dragged home a rusty non running 1980 Honda CB650 Custom that I bought sight unseen at a local junk auction for the princely sum of 150 bucks.  If you didn’t see it back then click on this link to see the before pictures. Of course along the way there were various challenges & fun but I had a blast getting this one going and as unlikely a candidate as it was for a scrambler conversion it really did turn out that the whole was greater than the sum of its parts!

Normally I am a man of way too many words so how about if this time I just show you some pictures interspersed with a few tidbits of technical information?

<next to the old yard truck>

1980 Honda CB650 with 1974 Honda CB750 gas tank & a set of 1979 CB650 standard wheels.

<1980 Honda CB650 Scrambler>

1980 Honda CB650 Custom Scrambler

The handlebars are courtesy of a 1970 Honda CL450 I just happen to have lying around. The tires are Shinko 705 adventure touring tires.

<Vintage Honda with vintage plasma cutter>

I wish I had a plasma cutter like this at home!

The green paint is a mixture of gloss green & flat black tractor enamel, & the exhaust is from Mac.

<custom Honda vintage Lincoln welder>

they don’t make machines like this vintage Lincoln welder anymore.

<custom scrambler front forks>

Don’t let the nasty looking lowers fool you, the forks have new seals, Progressive Suspension springs & fresh 10w fork oil. I decided to keep the 650 Custom fork legs for the scrambler conversion since they are longer than the 650 standard forks. When I raised the rear by switching to the 17 inch wheel & taller tire it helped to compensate for the extra rake of the custom and gave more ground clearance.

<kustom 1980 Honda CB650C>

<old Honda with giant press brake>

At this time I would like to give thanks to the wonderful folks who provide me with my day job that makes all of this possible.

Safe Harbor Access Systems for allowing me use of the old warehouse and some production areas for this photo shoot. Click here to see the stuff I spend all day drawing blueprints for! And if you see anything you need let them know where you got the information.

<a green scrambler>

Here’s some more of that headlight bracket drillium that I showed you in my last post.

<1980 CB650C headlight>

speed holes make it faster right?

I couldn’t stand the 85 m.p.h. speedometer that came on this bike, plus it was making a horrible squeaking sound, so on went the 140 m.p.h. speedo & tach from a 1976 CB750F, with green faces of course.

<cb650 engine>

Do you have any idea how hard it was for me not to attack this with the polisher?

K&N air filters hang off the back of the original carburetors, to learn what I did to them just click here. Other than a re-jetting

& a Mac pipe the engine is bone stock in all of it’s 11,000 original mile glory.

<scrambler baby!>

Slug & liquids? Sounds like the results of cheap beer & too many hot wings…

<80 Honda 650 chain guard>

I put a lot of speed holes in this one ’cause I wanted it to be really fast 🙂

Holding up the rear is a set of Progressive Suspension 412 shocks with the heavy duty springs. I have been very pleased with this suspension, it gives a nice cushy ride over some pretty rough bumps but is still firm enough to rock out on a set of curves. Well at least as much as you can with a bike like this.

<honda cb650 with flatbed>

Sometimes you just find the perfect graffiti to really set a picture off.

<Suburban Assaullt Scrambler CB650>

Beware of the Dog

Peace Y’all

‘Psyco

The Fool Tank Chronicles Part 1

Some of us just have to do things the hard way, it’s in our blood and it will not be denied. Take me for example, while by no means wealthy in money I could probably buy any new motorcycle I wanted just sign the dotted line & add another automatic draft to my checking account & ride. But even the new retro bikes don’t have the pull on my soul that the old ones do, they aren’t part of my memories, & they don’t need my love to get back on the road. I don’t know about you, but for me the turning of the wrenches, watching dial gauges & degree wheels, the smell of parts washer fluid & the massaging & painting of old sheet metal bring me just as much pleasure a actually riding the finished product. When I finish one project, or sometimes even before I am constantly scanning Craigslist, Ebay, the local trader papers, & the internet message boards to find the next one.

Sometimes I do very irrational things that create far too much work for myself even by my own masochistic, self flagellating standards. This is the story of how I modified & then destroyed a fuel tank for my CB650 Scrambler project, & then had to fix another one.

Let’s start from the beginning, first there was my junk auction CB650C with this very holey tank.

<original CB650C tank>

As you can see there wasn’t much point in trying to fix that one so I used it for target practice & threw it away. Initially my plan was to turn this bike into a shiny polished cafe racer style custom with a big ’70s tank & some clip-ons, so I ordered up a 1974 CB750 tank from Ebay & set it on the bike just to see how it would look. Of course it wouldn’t work with the stock seat so I broke out the sawzall & cut 2 inches from the front of the seat. At this point I was still planning to cut the rear sub-frame off & put in a tail loop to support a proper cafe racer seat with a bum stop, because I had the Ninja for me & Mrs. Psyco to ride around on two up. Here’s a shot of the initial mock up.

<old 750 tank mockup>

old 750 tank mockup

By the time the above picture was taken fate had intervened in two distinctive ways. First we’ve had one of the wettest, nastiest, stormiest, summers on record. The dirt road that I use to get from my hole down in the swamp out to civilization, has been an almost constant quagmire because we have not been without rain long enough for it to dry completely up. This is not an environment conducive to the cafe racer style of motorcycle as your only bike. The second factor was the sale of the Minimum Ninja, I really wasn’t crazy about selling it, but the gentlemen who bought it from me was like a kid going, “please Santa, I’ll take great care of it I promise,” so I finally gave in & let him have it. To his credit he does keep it much cleaner than I ever did. But now I had to get something rolling & fast, preferably something with two up capacity that would roll down a dirt or gravel road just as good as a paved one. Decide to do a flat green rat bike that require minimum cleaning.

I had already made a new rear tank mount at this time by bending the CB750 mount down & brazing in a sheet metal angle the the proper size hole in it.

cb750 to cb650 rear tank mount clamped

cb750 to cb650 rear tank mount clamped

<cb750 to 650 tank brazed>

My ugly brazing

The problem was that at the time I paid no attention the the seat to tank relation, something that would come back to haunt me later. After I changed my mind about the direction of this project but before really fitting everything together I decided to go ahead & change the color, but since I was doing a “rat bike” style build not to fix any dents or chips & just spray can paint it.

<tank number 1 taped up>

tank number 1 taped up

So I taped off the graphics & cap being careful to trim the tape around the nicks and chips hoping that it would look like the new color was original & spray bombed it with what I thought was a flat dark olive color

<tank after painting>

much lighter than I was expecting:(

About this time, I purchased a “skull pile” stencil from Airsick Stencils & decided to play around with it some, so I popped the tank off & taped it up following the instructions on the Airsick website for using these reversed stencils they sell, & sprayed my main color Createx Wicked Gold.

<airbrushing a gas tank>

This color required a lot more thinner than the other Createx colors I’ve used in the past

After spraying the color I then put the stencil back in place and turned my air pressure down a little bit and sprayed in some opaque black to create the details.

airsick airbrush skullies

laying in the skulls

Here’s what it looks like when you take the stencil off.

<an airbrushed skull pile>

Just In case you were wanting to know the airbrush is a Paasche VL & yes I am very happy with it.

<my Paasche VL airbrush>

After finishing up and giving the paint a few minutes to set up I peeled the tape off.

<peeling back the mask>

peeling back the mask

If you try this at home just remember that most commercially available airbrush paints are designed for fabric use & require heat to set them and make them permanent, so go over the surface with a hair dryer or hot air gun & get it good and warm if you don’t want your paint washing off later.

Most people go back over these skull piles & fill in little details with the airbrush & some freehand stencils. Me I cheated a little bit by doing my detail work with a black extra fine point Sharpie, before spraying on the clear coat.

<closeup of airbrushed skulls>

It looked decent enough for a rat bike I thought

<airbrushed tank on cb650 scrambler>

airbrushed tank on cb650 scrambler

It’s kind of a shame that I destroyed this tank while  attempting to correct the big gap between the bottom of the tank & the top of the seat. Oh well if you’re gonna cook an omelet you gotta break a few eggs. I’ll come back in a day or three and tell you the rest of the story.

A Quick Update on the Suburban Assault Scrambler!

This bike is now 90% complete and I have actually put a couple of hundred miles on it in the last week or two. The shake down runs have been encouraging once I got the final adjustment of the carbs correct and finally broke down and replaced the original 1980’s plugs with a fresh set. Speaking of the carbs, I did a full teardown & took lots of pictures and I am in the middle of writing a carburetor restoration post now, hopefully to be completed later this week. Ditto for the fuel tank mods & the paint.
Let me apologize for the fact that progress on the bike has outpaced my postings, but at this time life is so incredibly full of good things and huge opportunities that it’s a bit overwhelming for me. I will be showing you the major points that I changed on this bike asap.
BTW; it is a great commuter!

<1980 Honda CB650C>

The SAS & the Minimum Ninja bask in the sunshine outside my office.

The 2013 Charlotte International Motorcycle Show Pg.1

<XDL Street Jam at Charlotte International Motorcycle Show>

XDL Street Jam at Charlotte International Motorcycle Show

Hello Dear Readers,

Last weekend the lovely Mrs. Psyco and I attended the 2013 Progressive International Motorcycle Show at the Charlotte Convention Center in Charlotte N.C. Since it was my first time attending this show I wanted to share my experiences with you. We are morning people and like to pretend we are children of privilege so I sprung for the early admission VIP tickets. This worked out very well for us as two weeks ago my lovely wife slipped and fell in the kitchen on our way out the door. It turns out that some ladies shoes are probably far more dangerous than motorcycles. The first picture above is from the XDL Street Jam show.

motopsyco on a 2013 Ducati Diavel

The Diavel made me do it!

A couple of years ago one of my very first blog posts was about the introduction of the then brand spanking new Ducati Diavel. Well I finally got to see one in the flesh and throw a leg across it. It fit very well and everything seemed to fall perfectly into position for me, plus with my but firmly on the seat I was able to put my feet flat on the floor. Now I really gotta go get a demo ride on one. The fine people at Ducati Greensboro provided the bikes on display at the show.

The Nelsonore Custom 76 Honda CB750

Gary Nelson’s Cafe/ Scrambler CB750 was my favorite bike at the show.

Moving on to the show bikes in the J&P Cycles Ultimate Custom Builder contest. The above 76 Honda CB750 is the coolest thing I have ever seen. At the risk of sounding conceited I’ll confess that up until now my all time favorite was my very own Yamaha XT600 supermoto that I featured in an earlier post. But Gary Nelson is one of the most talented vehicle engineers to ever live. Just look at all of his work in NASCAR. No wonder this is my new favorite custom motorcycle of all time.

The Brew Racing CB350 Racebike

The Brew Racing CB350 Racebike

In 2011 Brew Racing Frames was my listing as website of the month for December. Nothing is more awesome than seeing a genuine for real racing motorcycle entered in a show like this against all of the pampered show bikes. Enlarge the picture below for it’s racing pedigree.

Brew Racing CB350 Credentials

Brew Racing CB350 Credentials

Triumph Scrambler

Triumph Scrambler

Here are a couple of beautiful bikes from the Triumph display, one new & one old.

classic rigid frame Triumph

nothing classes up the joint like a beautiful old Triumph.

One of the most interesting things on display was the Tharo EV Scooter by a division of Tharo Systems.  It does have a much more realistic MSRP (around $4200 or so) than most big electric scooters.

Tharo EV electric scooter

Tharo EV electric scooter

Of course since I just love old rice grinders the VJMC booth was my favorite club/vendor display stand at the meet.

Check out this old CL450 Scrambler.

Check out this old CL450 Scrambler.

There’s a soft spot in my heart (or is it in my head?) for old scramblers of any make.

Honda CBX1000 six cylinder

Honda CBX1000 six cylinder

The six cylinder Honda CBX was the epitome of early ’80s muscle bike development. But with introduction of the GSXR soon to come the original musclebike era came to a close in the mid “80s with only the Mighty V Max soldiering on alone until the beginning of the 21st century.

side view of CBX

side view of CBX

That’s all for now, but check back soon as  I will post some more pics and my analysis of the good things, and the shortcomings of the show.