Revenge of a Junkyard Dog! (Suburban Assault Scrambler Finished!)

It seems hard to believe that it has already been six months since I dragged home a rusty non running 1980 Honda CB650 Custom that I bought sight unseen at a local junk auction for the princely sum of 150 bucks.  If you didn’t see it back then click on this link to see the before pictures. Of course along the way there were various challenges & fun but I had a blast getting this one going and as unlikely a candidate as it was for a scrambler conversion it really did turn out that the whole was greater than the sum of its parts!

Normally I am a man of way too many words so how about if this time I just show you some pictures interspersed with a few tidbits of technical information?

<next to the old yard truck>

1980 Honda CB650 with 1974 Honda CB750 gas tank & a set of 1979 CB650 standard wheels.

<1980 Honda CB650 Scrambler>

1980 Honda CB650 Custom Scrambler

The handlebars are courtesy of a 1970 Honda CL450 I just happen to have lying around. The tires are Shinko 705 adventure touring tires.

<Vintage Honda with vintage plasma cutter>

I wish I had a plasma cutter like this at home!

The green paint is a mixture of gloss green & flat black tractor enamel, & the exhaust is from Mac.

<custom Honda vintage Lincoln welder>

they don’t make machines like this vintage Lincoln welder anymore.

<custom scrambler front forks>

Don’t let the nasty looking lowers fool you, the forks have new seals, Progressive Suspension springs & fresh 10w fork oil. I decided to keep the 650 Custom fork legs for the scrambler conversion since they are longer than the 650 standard forks. When I raised the rear by switching to the 17 inch wheel & taller tire it helped to compensate for the extra rake of the custom and gave more ground clearance.

<kustom 1980 Honda CB650C>

<old Honda with giant press brake>

At this time I would like to give thanks to the wonderful folks who provide me with my day job that makes all of this possible.

Safe Harbor Access Systems for allowing me use of the old warehouse and some production areas for this photo shoot. Click here to see the stuff I spend all day drawing blueprints for! And if you see anything you need let them know where you got the information.

<a green scrambler>

Here’s some more of that headlight bracket drillium that I showed you in my last post.

<1980 CB650C headlight>

speed holes make it faster right?

I couldn’t stand the 85 m.p.h. speedometer that came on this bike, plus it was making a horrible squeaking sound, so on went the 140 m.p.h. speedo & tach from a 1976 CB750F, with green faces of course.

<cb650 engine>

Do you have any idea how hard it was for me not to attack this with the polisher?

K&N air filters hang off the back of the original carburetors, to learn what I did to them just click here. Other than a re-jetting

& a Mac pipe the engine is bone stock in all of it’s 11,000 original mile glory.

<scrambler baby!>

Slug & liquids? Sounds like the results of cheap beer & too many hot wings…

<80 Honda 650 chain guard>

I put a lot of speed holes in this one ’cause I wanted it to be really fast 🙂

Holding up the rear is a set of Progressive Suspension 412 shocks with the heavy duty springs. I have been very pleased with this suspension, it gives a nice cushy ride over some pretty rough bumps but is still firm enough to rock out on a set of curves. Well at least as much as you can with a bike like this.

<honda cb650 with flatbed>

Sometimes you just find the perfect graffiti to really set a picture off.

<Suburban Assaullt Scrambler CB650>

Beware of the Dog

Peace Y’all

‘Psyco

A Quick Update on the Suburban Assault Scrambler!

This bike is now 90% complete and I have actually put a couple of hundred miles on it in the last week or two. The shake down runs have been encouraging once I got the final adjustment of the carbs correct and finally broke down and replaced the original 1980’s plugs with a fresh set. Speaking of the carbs, I did a full teardown & took lots of pictures and I am in the middle of writing a carburetor restoration post now, hopefully to be completed later this week. Ditto for the fuel tank mods & the paint.
Let me apologize for the fact that progress on the bike has outpaced my postings, but at this time life is so incredibly full of good things and huge opportunities that it’s a bit overwhelming for me. I will be showing you the major points that I changed on this bike asap.
BTW; it is a great commuter!

<1980 Honda CB650C>

The SAS & the Minimum Ninja bask in the sunshine outside my office.