Is A Lithium Motorcycle Battery For You

Lithium Motorcycle Battery Pros & Cons

If you have not heard the buzz about lithium batteries for motorcycles then you have probably been hiding under a rock somewhere. There are many different brands available, and although prices have dropped some you may have noticed that they command a premium price. The question for most people is lithium motorcycle battery worth it? Most of the time yes, but sometimes the answer is no.

Of course there are a number of advantages and some disadvantages of lithium batteries in general. The single biggest advantage they have for the motorcycle restorer or customizer is that they contain no acid. There’s nothing worse than to have your battery burp a little acid out through the overflow tube and dribble it all over you freshly restored paint & chrome. Even if you carefully route the vent tube the acid still seems to corrode the battery box, frame etc.

Figure 1 Battery acid damage to a Gold Wing

<lithium motorcycle battery>

For the collector & show bike enthusiast who does not ride their motorcycles very often, a lithium battery has a very slow self-discharge rate. Especially on older motorcycles that have zero current draw when the key is switched off a fully charged lithium ion battery will usually maintain enough current to start the motorcycle for up to a year. Please note that it is recommended by all manufacturers that you disconnect and remove the battery for storage. If your motorcycle has any current drawing accessories such as a clock or an alarm system the battery must be checked & charged on a regular basis if you plan to leave it connected to your motorcycle.

In racing or other high performance applications lithium ion batteries have the advantage of weighing much less any other currently available battery configuration with equivalent specifications. I cannot recommend them for total loss ignition systems on race machines unless you are willing to be extremely diligent about checking and recharging them, and you accept the fact that this is basically a non-warrantied experimental use in the eyes of the manufacturers. If your racer has a charging system that meets the minimum charging requirements of your battery then you should not continue to handicap yourself by running a heavy lead acid battery.

Customizers love these batteries because they can be installed in any position even upside down. There are a few different from factors, most appear similar to a standard battery, but there are a few oddly shaped batteries available. Li-ion batteries are much smaller & lighter making them much easier to hide in café racer bum stops or under seat trays.

Figure 2 Conventional and Shorai Lithium Gold Wing batteries for comparison

<lithium motorcycle battery>

Warranties are usually better on these batteries running on average 3 years from most suppliers if they are installed in a factory recommended vehicle with a good functional charging system.

This leads to the biggest caveat of them all. Your motorcycle or other powersports vehicle must have a charging system capable of maintaining a steady charging rate of 13.6-14.4 volts during operation. If you have an older motorcycle that has a marginal charging system that is not capable of maintaining this charging rate and you want to run this type of battery some charging system upgrades will be needed. If yours is a fully functional mint condition classic motorcycle with all original parts, I personally would not change it just to run a li-ion battery. For one that is a frequent driver, or just needs a new charging system, look at some of the aftermarket upgrades available, it might be worth your while upgrade your charging system even if you don’t choose a Li-ion battery.

With proper precautions (see the manufacturer’s instructions) these batteries can handle some water spray or a very brief dunking, if you frequently run long deep water crossings on your dirt bike or take your atv and drive it around in the water with nothing but the snorkel sticking up above the water then these batteries are not for you.

Another factor to consider for some is that if something goes wrong & your battery goes dead away from home it can’t be jump started. Once discharged below a certain point these batteries have to be charged back up with the manufacture’s recommended charger, or you risk damaging the battery. So if you’re the life of the party & plan to use the stereo system in your Gold Wing to provide music for the whole campground until late at night & then get your buddy to give you jump start the following morning so you can get home then you shouldn’t even consider a lithium battery.

Since this was published in the Vintage Japanese Motorcycle magazine I must note that if you need a six volt battery, at this time the only manufacturer offering a six volt lithium motorcycle battery is Shorai.

Cold weather operation is a little different & takes some getting used to. When the temperature drops below freezing a li-ion has very different operational characteristics. They actually require a bit of a warming up period to deliver full voltage. For my own personal driver, a 1980 Honda CB650, when the temperatures are at or below freezing I will switch the key on and make sure the headlight is on high beam for about 30 seconds before hitting the starter button. If the engine turns too slowly to start I let go of the button and wait a few more seconds at which point the battery is fully warmed up and will spin the starter normally.  It’s just a little thing & I realize most people are not masochist enough to ride a motorcycle in the freezing cold if they have a car, but it is a difference in the behavior of lithium & lead acid batteries that you should be aware of.

To me the advantages of the lithium motorcycle battery outweigh the disadvantages and I hope that this gives you enough information to help you make an informed decision about whether or not you want to purchase one.

This article originally appeared in the Vintage Japanese Motorcycle Magazine in 2015. To learn how to join the club and receive this fine publication 6 times a year visit http://www.vjmc.org

Disclaimer; Motopsyco is an authorized Shorai battery dealer and will be more than happy to help you with selection of your new battery, so if you can’t figure out which one you need from this battery finder link, feel free to contact me by email at motopsyco@motopsyco.com.

 

A Custom Battery Tray & Other Stuff

Just thought I’d do a quick update on some of the things that I have done with my CB650 project. I have been working on it a little at the time between my normal day job, a few bikes & atv’s for other people, & some painting (airbrush practice & landscape oil painting). Since I’ve decided to go with the “rat suburban assault scrambler” look some of the things about this project have gotten easier, but other design ideas require just a little more ingenuity. Rather than sawing off the back half of the frame & welding in a new seat loop as required to get the proper cafe racer look I am opting for a modified stock seat with a 74 CB750 tank, but I still wanted to eliminate the stock side panels. My plan now is to replace the side covers with 2 pieces cut from some rusty old expanded metal sheet I have lying around. To do that I still needed to modify the mounts for the electrics, and since I will be using a Shorai lithium battery that is much smaller than stock, a custom battery tray was in order also. Since this is a rat I decided to do this with nothing but materials I already had on hand. After sitting down & staring at it a while with my note book, pencil & ruler in my hand I came up with a basic design that tucks everything up high, bolts into the stock mounts, & allows me to reuse the inner fender to protect the electronics. Here’s how it goes…

First I removed the stock battery tray, along with the airbox & some other now useless items. Then I drilled out all of the spot welds holding the mounts, & various brackets to it.

butchering a Honda CB650 battery box

butchering a Honda CB650 battery box

In the spirit of my deep back country roots I decided to make do with the stuff I had on hand & not buy any new stuff to make this from, so this left over shelf divider that was destined for the scrap bin will get to live on as a motorcycle part. Here it is with all of the brackets & mounts salvaged from the original battery box.

custom built motorcycle parts

a custom battery & electronics tray in kit form 😉

Then using my band saw I cut the tray to shape & bent it in a vise.

<custom motorcycle battery tray blank>

Then I bolted the stock mounts back into place using the original hardware & clamped the tray in between them. Since I do not have a tig box for my welder (YET) I simply use a 1/16″ 6013 rod to tack the pieces together without burning through the sheet metal too much.

tack welding battery box

tack welding battery box

After I got it tacked together with the stick welder I took it out and flipped it over & then brazed it securely together with the oxy-acetelyne torch. Then I laid out the various components such as the rectifier, turn signal flasher & etc & then brazed those mounts to the bottom of the plate.

custom rat motorcycle electronics mount

custom rat motorcycle electronics mount

I know it looks awful, but I might just leave it that way, this is a rat after all. I will have to sort & secure all the wiring though, because neatly sorted wiring is easier to trouble shoot in the future & is less likely to develop problems that need trouble shooting.

Here’s a view from the top side showing the Shorai battery lying on it’s side. I still need to make a plastic box to keep the battery from sliding around. Since my day job is doing design work using Solidworks, I may just draw one up & have it printed out using a 3d printer. If not I’ll form one out of ABS sheet.

<Honda CB650 battery box Shorai LFX>

fits just right!

I can’t say enough good things about these batteries, they’re light, powerful & durable. I’ve installed them in a couple of customer bikes, this one, and even have one in my lawn mower! Sure the cost a little more than the lead acid batteries, but are in my opinion a threefold improvement in all areas. I do sell these & would be happy to quote you one if you contact me.

Here a couple of other items that have been added, first an Ebay find of a 74 Honda CB750 fuel tank. This fit with modified rubbers & a custom rear mount. I’ll show you some more details later after I have it all worked out with the seat fitment. but I think it looks really good on here!

Honda CB650 with CB750 tank

Honda CB650 with CB750 tank

Another Ebay purchase is this 1970 Honda CL450 Scrambler. I bought the whole bike just to get the handlebars!

1970 Honda CL450

1970 Honda CL450

It’s pretty much seized up and there’s no paper work but the handlebars gave me exactly the look I wanted for my project. Good solid bars with just enough crust to blend in. No need to treat a new set of bars to a faux patina.

1970 CL450 handlebar on 80 CB650

1970 CL450 handlebar on 80 CB650

The CL450 will be parted, I plan to keep the frame, engine, carbs, gauges, charging system, fork & wheels. All of the sheetmetal and the exhaust are up for grabs to my fellow hobbyists who want them. The fuel tank is rusty bondoed junk but everything else is decent. Contact me using the form below.

I had a few other adventures including dealing with a stuck oil filter bolt that I’ll go over with you soon including how far I had to go to get it out.

Peace Y’all

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